UHT aseptic filling line

Preis: Contact us for price
Marke: UHT aseptic filling line
Important to note that our plant is still in operation
so it can be tested at any time
Products its suitable for: vitamin drinks
filtered/low-fiber juices
tea-based drinks (brewed from real leaves)
plant-based milks/drinks
Output: 2.500 bph
Bottles: 0,2L - 1,5L PET Bottle (current bottles size: 0,5L)
Closures: 28 PCO 1810 (1881 with small technical conversion)
Labels: Sleever
Packing: 3 x 4 and 3x2
TECHNICAL PARAMETERS
only 3 persons per shift are required to operate the whole production process
production capacity: 900 - 1200 liters / hour
product shelf life (without preservatives!): 24 months - thanks to UHT technology and special disinfection / rinsing system
type of packaging: PET bottle 200 ml - 1500 ml
possibility of sterilizing heat treatment: 60-150 °C (UHT)
duration of heat treatment: 45 seconds
possibility of bottling temperature: 5-40 °C
stainless steel (316L)
bulit-in rising CIP system
The line includes the following machines
Semi-automatic PET bottle blowing machine Capacity: 1000 BPH
Water Treatment System: (Brand BWT) - stainless steel gravel - sand filter
automatic 2-column continuous ion exchanger Brand: BWT
automatic 2-column
continuous activated carbon filter
Technological water buffer tank
2550 liters
stainless steel: aisi
316L
with bottom pressure gauge
CIP washer head and connection
2 pieces of 250 liter
stainless steel
double-walled thermo
oil-heated cooking pots
1 piece of 2550 liters mixing tank (Brand: Bonfiglioli)
stainless steel: aisi 316L
with bottom pressure gauge
2 pieces CIP washer head
with
connection
1 x 80 liter
stainless steel
liquid filter (GAF puncture bag)
2550 liters
product buffer tank
stainless steel: aisi 316L
with bottom pressure gauge
CIP washer head
with connection
Full automatic UHT plate sterilizer machine includes heating and cooling equipment: Capacity: 1250L / H
PLC controlled
sterilization (main equipments: 3 pieces AlfaLaval heat exchangers
Galletti liquid cooler
electric thermo oil boiler)
temperature: 60°C - 150°C
holding time: 45 sec
inlet temperature: 15°C
outlet temperature: 5°C - 35°C
Full Automatic Aseptic rinsing filling capping 3 in 1 Monoblock
Capacity: 2500 BPH
PLC touch screen controls the whole process
automatic bottle sterilizer
automatic cap sterilizer
pick and place
capping system
CIP washer head
with connection
Capped bottle rinsing equipment with RO (reverse osmosis) water (Brand: BlueClear)
Bottle drying system with air knives
(Brand: Tardito Machine)
Cap control system with automatic sorter
(Brand: KEYENCE)
Full automatic Sleeve machine (Brand Scaligera Ulisse 2000) year 2015: Capacity: 2800 BPH
with heat tunnel
Full automatic inkjet printer (Brand: HITACHI)
Full automatic shrink wrapping machine with heat tunnel (Brand: Mondial Pack)
Semi-automatic PET bottle blowing machine: 2013
Stainless steel gravel - sand filter (Brand: BWT) 2013
Automatic 2-column ion exchanger Brand: BWT
automatic 2-column 2016
Activated carbon filter 2015
Technological water buffer tank
2550 liters
stainless steel 2016
2 pieces of 250 liter
stainless steel
double-walled thermo
oil-heated cooking pots 2013
1 piece of 2550 liters mixing tank (Brand: Bonfiglioli) 2016
1 x 80 liter
stainless steel
liquid filter (GAF puncture bag) 2016
2550 liters
product buffer tank 2016
Full automatic UHT plate sterilizer machine (main equipments: 3 pieces AlfaLaval heat exchangers
Galletti liquid cooler
electric thermo oil boiler) 2017
Full Automatic Aseptic rinsing filling capping 3 in 1 Monoblock: 2013
then completely refurbished in 2017
Bottle drying system with air knives
(Brand: Tardito Machine) 2014
Cap control system with automatic sorter
(Brand: KEYENCE) 2016
Full automatic Sleeve machine (Brand: Scaligera Ulisse 2000) 2015
Full automatic inkjet printer (Brand: HITACHI) 2021
Full automatic shrink wrapping machine with heat tunnel (Brand: Mondial Pack) 1999
How many hours has it worked so far?
Worked about ~ 8000 hours
What is the total power requirement?
About 3 x 190A
detailed Manufacturers and Models
2013 Xinje ZKM BW
(semi automatic pet bottle blowing machine)
2013 BWT Water Treatment system
(stainless steel gravel - sand filter)
2016 BWT VAD 15 PRO S
(automatic 2 column continuous ion exchanger)
2015 BWT CWG AK 1665 automatic
(activated carbon filter)
2016 custom-made tank
(water buffer tank 2550 liters)
2013 custom-made cooking pots
(2 pieces
250 liters)
2016 Bonfiglioli A I02 UH25
(aisi 316L
CIP washer head)
2016 GAF punction bag custom-made
2017 Alva Laval Galletti M3x85PI CS
Alfanova 76- 50H
M6Mx31PI
(heut exchanger)
2017 Alva Laval Galletti MPET61COAA
(liquid cooler)
2017 refurbished RCGF12-12-6
(YOM 2013 aseptic rinsing filler)
2017 Prominent Ozonfilt OZVA4
(ozone generator)
2013 Tardito A-20S
2016 Keyence individual designed cap control system
(with sorter)
2015 Scaligera Ulisse 2000
(automatic sleeve machine)
2020 Hitachi UX B160W
(Ink jet printer)
1999 Mondial Pack FKB Compact
(shrink wrapping with heat tunnel)