Bottling Line for ESL MILK up to 2500 bph filling line

| Blow Molding Machine | Kosme | KSB 4 | |
| Filling Monoblock | AVE | 12/12/1 | |
| Air Conveyors | AVE | | | 15m
| Labeling Machine | Simac | | |
| Shrink Wrapper | Mariani | FS-T10 | |



Description

Used Bottling Line for ESL MILK up to 2500 bph


We present a used bottling line engineered for maximum efficiency and reliability in packaging ESL milk. Furthermore, this line is optimized to ensure continuous and high-quality production, with a nominal capacity of 2500 bottles per hour (bph).


Nominal Capacity and Configuration of the Bottling Line for ESL Milk


The nominal capacity of 2500 bph arises from a precise arrangement of the main components. Firstly, the line includes 12 filling heads and 1 capping head, ensuring a smooth and uniform flow during the bottling process. Moreover, it handles round PET bottles with a standard format of 1000 ml.


Product and Packaging Specifications


This line is designed for round PET bottles, with a standard format of 1000 ml. It accommodates both pasteurized and ESL pasteurized milk, ensuring maximum versatility in production.


Power Feeding and Distribution Features


The line requires an electrical supply of 400 Volts at 50 Hz and is configured for a three-phase distribution system with separate neutral and ground. Additionally, it requires a minimum pressure of 7 bar for the low-pressure compressed air system.


Filling Environment and Blow Molding


The filling process occurs in an ultra-clean environment at a temperature of 4°C, ensuring maximum product quality and freshness. Moreover, the used blow molder, a Kosme KSB 4 L model, optimizes PET bottles of various sizes, with a production speed of up to 6800 bottles per hour.


Energy and Water Consumption


The line is designed for optimized energy and water consumption. It consumes an average of 36 kW of electricity, with an installed power of 56 kW. Additionally, it necessitates a cooling water flow of 6.6m3/h at a temperature of 5-7°C.


Performance and Efficiency


The line achieves a maximum output of 1700 bottles per hour per mold unit, thanks to pneumatic preform separation and precise servo motor controls. Moreover, it features short deaeration times, ensuring optimal use of blow molding time.


Additional Components


In addition to the blow molder and filling line, we specifically include the AVE mod. 12/12/1 MLK automatic monoblock for packaging fresh milk in 1000 ml PET bottles, complete with rinsing, filling, and capping systems. Furthermore, a SIMAC 2500BPH labeler and Mariani FS-T10 automatic shrink wrapper provide a comprehensive and automated packaging solution.


Optional upgrade of the ESL Monoblock


If needed the Monoblock present in the Used Bottling line for ESL milk can be complemented by some elements to enhance its functionality.

An H2O2 an H2O2 hydrogen peroxide injection system can be installed to sanitize the bottles.

An inlet screw would allow 1 ml of H2O2 to be nebulized, while a UV lamp on the capper would ensure the sterilization of the caps. A compressed air microfiltration system and a pressurized environment with HEPA filters would ensure a sterile environment. Furthermore, the microfiltration of rinse water with a UV lamp and the installation of magnetic liter counters would improve contactless filling. Optionally, you can consider purchasing an automatic cap elevator and a new CIP valve assembly for a fully automatic cleaning process.


Optional overhaul of the Monoblock


Inspection of the engine block and 12-month warranty on parts subject to inspection. The review includes:

– Overhaul of the bottle gripping jaws of the rinser and of the control unit

water distribution

– Overhaul of the rotating control unit for product distribution to the bell;

– Overhaul of the capping turret

– Replacement of the plexiglass parts of the accident prevention protection

– Painting of the base of the oxidized parts;

– Electrical system control.

The machine is supplied with the original 1000ml PET bottle and cap format.


Optional Overhaul of the Kosme Blow Molding Machine


The overhaul of the blow molding machine present Bottling Line for ESL Milk is divided into the following phases:


OVEN


– General cleaning

– Replacement of damaged parts

– Replacement of all the O. Rings of the “CUSTOMIZATION” part

– Replacement of the swivel rotation belt

– Replacement of bearings

– Renovation of water pipes

– Replacement of non-working lamps

– Checks on the electrical connections


STRETCHING/BLOWING GROUP OF Bottling Line for ESL Milk




– General cleaning

– Replacement of silencer filters

– Overhaul/refurbishment of the blowing valves

– Replacement of sealing gaskets on ironing rods

– Replacement of ironing rod guide bushes

– Replacement of ironing rods

– Replacement of seals/guide bushes of the blow mold closing/opening group


HANDLING OF THE Used Bottling Line for ESL MILK up to 2500 bph




– Overhaul of the Preform gripper groups

– Replacement of damaged or malfunctioning parts

– Replacement of linear guides


EXTERNAL PARTS OF THE BOTTLING LINE FOR ESL MILK




– Painting of external carters

Control and verification of the correct functioning of the PLC, the video, the data setting keyboard, the control and management systems of the oven lamps, and the drive motors.

– Test the entire machine in an empty cycle.


NOTE FOR Bottling Line for ESL Milk


To carry out the blowing test, a 150KVA rental generator and a high-pressure compressor complete with a chiller for cooling the water coming from the molds are required (a quotation for the above-mentioned machines will follow).


Conclusions of the Bottling Line for ESL Milk


In summary, our used bottling line offers high performance, versatility, and reliability for ESL milk production in PET bottles. With advanced technical configuration and optimized design, this line represents the ideal choice to meet high-quality production needs.



Speed: 2500 BPH
Containers: PET
Formats: 1.0 L
Product: Dairy
Fill type: Gravity/light depression
Neck type: 38 mm